accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.
Sensor Installation
Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.
Software Startup
Open the Balanset application on your PC.
Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.
Bring the rotor to its normal operating rotational frequency.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.
Mounting the Test Weight
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Determining the Corrective Mass
Using the acquired measurements, the program automatically determines the required corrective weight’s mass and angular position.
The results of the calculation are shown both numerically and visually through charts and graphs.
Attaching the Corrective Mass
Attach the computed compensating weight to the rotor as indicated by the software’s output.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.
Verification and Balancing Completion
After installing the correction weight, run the rotor again and check the residual vibration level.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Generating a Documentation of the Balancing Results
The balancing results are saved in the software’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Final Recommendations
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Check that the rotor’s rotation is smooth and free from undue noise or vibration.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
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Detailed Rotor Balancing Process
Getting the Equipment Ready
accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.
Sensor Installation
Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.
Software Startup
Open the Balanset application on your PC.
Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.
Bring the rotor to its normal operating rotational frequency.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.
Mounting the Test Weight
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Determining the Corrective Mass
Using the acquired measurements, the program automatically determines the required corrective weight’s mass and angular position.
The results of the calculation are shown both numerically and visually through charts and graphs.
Attaching the Corrective Mass
Attach the computed compensating weight to the rotor as indicated by the software’s output.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.
Verification and Balancing Completion
After installing the correction weight, run the rotor again and check the residual vibration level.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Generating a Documentation of the Balancing Results
The balancing results are saved in the software’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Final Recommendations
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Check that the rotor’s rotation is smooth and free from undue noise or vibration.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
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